Processing flow of pre-prepared food production line (the final equipment required varies depending on the product)
Automatic feeding (basket turning machine) - raw material cleaning (cleaning machine) - pre-cooking (pre-cooking machine) - cutting (dicing, block, segment, slice machine) - dehydration (dehydrator) - stir-frying (frying pan) - cooling (cooling equipment) - sterilization (sterilizer) - weighing (weighing machine) - foreign body detection (x-ray machine) - metal detection (metal detector) - packaging (packaging machine) - conveying (conveyor equipment) - labeling - inkjet printing - boxing (boxing machine) - boxing (boxing machine) - palletizing (palletizing machine)
Pre-prepared food
1. Automatic feeding (basket turning machine)
The lifting platform of the material box can be equipped with an electric roller conveyor for fully automatic feeding;
The basket can be automatically conveyed on three sides;
The tilting angle and basket turning speed can be adjusted;
It can be equipped with a buffer device to prevent material scratches.
Basket turning machine
2. Raw material cleaning (cleaning machine)
Suitable for soaking and cleaning of granular, leafy, and root products such as vegetables and aquatic products;
The mesh belt conveyor surface is flat and smooth, with low friction and no damage to the materials;
The flushing water is filtered and recycled, which saves energy and water, and the equipment is stable;
It has its own lift, which is convenient for connection, and the lifting height can be customized.
Cleaning machine
3. Pre-cooking (pre-cooking machine)
Take the double-layer scraper pre-cooking machine as an example
It is particularly suitable for vegetables that are easy to float. The double-layer re-pressed mesh belt allows all the materials to be immersed in the cooking water to ensure the cooking effect;
It can achieve rapid killing, inhibit enzymes and protect colors, and dehydrate and cool in time to keep the original natural color of fruits and vegetables;
The blanching temperature and speed can be set according to the process requirements;
The heating method uses steam heating or electric heating;
The equipment runs smoothly, has low noise, is not easy to deform, and is easy to maintain;
The water temperature is automatically controlled by the temperature controller, and the speed is controlled by frequency conversion.
Precooking machine
4. Packing (servo packing machine)
Fast packing speed, high accuracy, neat stacking;
Stable performance, strong compatibility;
Simple structure, easy maintenance;
Small footprint, suitable for use with various production lines;
Widely used, stable operation, low noise;
Can realize multi-layer packing of products, automatically add partitions and certificates;
The whole machine adopts PLC control, and it is very simple to change products;
Applicable products: unlimited;
Production speed: 5-6 times/min (the number of grippers determines the production speed).
Packing machine
5. Palletizing (robot palletizing machine)
Can freely configure loads of various shapes and sizes;
Can realize various types of handling operations from small to large items through a variety of fixtures;
While having a large working radius, it effectively controls the interference space;
The machine body is compact and flexible, with low failure rate and easy maintenance;
Touch screen, equipped with video operation guidance, simple operation;
Production speed: 15-30 boxes/min.
Reasons to choose us
16 years of deep cultivation in the industry: equipment covers more than 90 countries around the world;
Full-cycle service: provide plant layout design + operation training + lifelong maintenance;
Modern factory: modern factory 20,000㎡+
Quality system & related qualifications: CE, ISO9001, multiple patent certificates, high-tech enterprises, special and new
Shanghai LWT Intelligent Technology Co., Ltd is specialized in researching and manufacturing various whole set of packing production systems, such as Canned food production line, carton packing and palletizer system, automatic filling system, vacuum packing system, different kinds of conveyor system, labeling system and so on, our specialized engineer team will offer whole plant planning.
Leadworld is a industrial and trade integrated enterprise with design, production, customization and installation capabilities, with import and export rights.
We are an outstanding enterprise recognized by China canning association and vice President of canning association.
Our company devote to digesting and absorbing advanced science of processing and automatic equipment.
Welcome to visit us at any time, our equipment is ready to go, waiting at any time.
Pre-sales:
According to client-specific machinery or automatic product line requirement, supply reasonable machine sketch map, quotation, and similar
video for client ref first.
During Sales:
1) Depends on the client's need to custom base on the standard machine.
2) Repeat 20 ongoing hours testing equipment
operation stability.
3) Execute GMP certification for the equipment and materials used in the production process requirement and specification strictly.
After-Sale:
1. During the epidemic, we support senior engineers to provide one-by-one video guidance; And other times, we will assign professional engineers to customer companies for installation or maintenance services according to customer needs;
2. Supply systematic operation training for client workers.
3. Guarantees all equipment (except human factors) within one year, lifetime maintenance services.
4. After the client use the machine for several years, we can provide a detailed refurbishment program, the original equipment and replacement of hardware and software upgrades, extend machine service life for more than 3-4 years.
5. If quality problems arise, the supplier provides technical support and timely supply wearing parts.
FAQ
Q1: What is your company’s main products?
Canning production line, filling production line, prepared vegetable production line and packaging production line, various stand-alone equipment (bottle washing machine, filling machine, labeling machine, cartoning machine, palletizer, conveyor line, etc.)
Q2: What is delivery date of your products?
Delivery date is 30 working days usually most of the machines.
Q3: What is payment term?
Deposit 30% in advance and 70% before shipment the machine.
Q4:Are you manufacturer or trading company?
We are manufacture verified by ALIBABA and we have our own design team.
Q5:Where are you located? Is it convenient to visit you?
We are located in Shanghai. Traffic is very convenient.
Q6:How can you guarantee quality?
1.We have completed working system and procedures and we follow them very strictly.
2.Our different worker is responsible for different working process, their work is confirmed,and will always operate this process, so very experienced.
3.The electrical pneumatic components are from the world famous companies,such as Germany's Siemens, Japanese Panasonic etc.
4.We will do strict test running after the machine is finished.
5.Our machines are certified by CE.
Q7:Can you design the machine according to our requirements?
Yes. We not only can customize the machine according to your technical drawing, but also can he new machine according to your requirements.
Q8:Can you offer overseas technical support?
Yes. We can send engineer to your company to set the machine and train your worker if needed.
More Questions, Please Leave Us A Message!
