Product Description:
Filling Production Lines - Product Overview
The filling production line is an automated production line system used for filling and packaging daily chemical products such as hand sanitizer, disinfectant, toilet cleaners, and various sauces. It consists of multiple machines working together to complete the filling process of the product. These machines include bottle/container feeding systems, cleaning/sterilizing systems, filling machines, capping/sealing machines, labels/inkjet printers, packaging machines, inspection systems and conveyor systems. The degree of automation in filling lines improves production efficiency, reduces manual operations and errors, and ensures product quality and consistency.
Features:
Automatic Filling Production Line
1. Qty of filling head: 2~12 heads (depending on the design).
2. Filling capacity: 50ML-5000ML (Compatible filling capacity tolerance for a single machine is one time. To be determined by customer requirements).
3. Filling method: Equal-liquid level self-flowing type.
4. Filling speed: 6~8 times/min. Custom Filling head
5. Filling accuracy: ±1%.
6. Program control: PLC + touch screen.
7. Main materials: #304 stainless steel, PVC used in food industry.
8. Air pressure: 0.6-0.8Mpa.
9. Conveyer belt: Stainless steel chain belt of 82mm in width. Speed: 0-15m/min. Distance away from the ground: 750mm±25mm.
10. Conveyor motor: 370W frequency conversion speed regulation motor.
11.Power: 1KW/220V single phase.
12. Capacity of material tank: 200L (with liquid level switch).
13. Protective device: Outage alarm on shortage of liquid in the reservoir tank.
Related Machines:
Filling Machine
1. Preventing Leaking System
2. Photoelectric Sensor, Mechatronics Filling Adjustment System
3. Photoelectric Sensor, Material Level Control Feeding System
4. Stainless Steel Frame, Plexiglass as Security Cover
5. Control System: PLC/Electronic-Pneumatic Controlled
6. Operation Panel: "Intelligent" Colorful Touch Screen
7. Filling Accuracy:+-0.5%-1%
8. Capacity Adjustment: All cylinders adjusted automatically combine single cylinder adjusted individually.
9. Container transport: Stainless steel frame and engineering plastic plate chain variable speed conveyor, with photoelectric sensor
Capping Machine
Automatic capping machines, specifically servo capping machines, utilize a servo system to automatically track the position of the bottle and cap the cap. This servo system ensures accurate and precise capping, improving efficiency and reducing errors in the capping process.
Case Packer
The fully automatic case packer is widely used in industries such as food, daily chemicals, and chemicals. It is mainly used for packaging bucket-packed jams, concentrates, beverages, and various canned products.
The fully automatic case packer is composed of a frame, bottle feeding conveyor, box feeding conveyor, bottle suction unit, box opening mechanism, and electrical cabinet.
Palletizing Machine
Robot palletizer is the container has been loaded in the cartons, according by permutation code used to pallet( wood,plastic),automatic stacking, can be superimposed layers, then, is advantageous for the forklift truck to warehouse storage.The equipment adopts PLC+ touch screen control to realize intelligent operation management, easy to master.It can greatly reduce labor force and reduce labor intensity.
The palletizer is the material bag, carton or other packaging material sent by the conveyor to automatically stack up the stackand carry the equipment to the stack.
Packing and Shipping:
Packaging and Shipping for Filling Production Lines
Thank you for choosing our Filling Production Lines. In order to ensure the safe and timely delivery of your product, we have carefully designed our packaging and shipping process. Please see below for more details:
Packaging
Our Filling Production Lines are packaged using high-quality materials to protect the product from any damage during transportation. Each component is individually wrapped and secured in a sturdy box to prevent any movement or breakage. The final package is then sealed and labeled with the necessary information for easy identification.
Shipping
We offer various shipping options to meet your specific needs. Our standard shipping method is by sea, which allows for cost-effective and efficient delivery of your product. For urgent orders, we also offer expedited shipping by air. Our team will work closely with you to determine the best shipping method based on your location and timeline.
For international orders, we ensure that all necessary documentation and customs requirements are met to avoid any delays or issues during transit.
Tracking
Once your order has been shipped, we will provide you with a tracking number so you can monitor the status of your delivery. Our team will also be available to provide any updates or assistance regarding the shipment of your Filling Production Lines.
Thank you again for choosing our Filling Production Lines. We are committed to providing you with a seamless and satisfactory packaging and shipping experience. Please do not hesitate to contact us with any questions or concerns.
FAQ:
Filling Production Lines
- Q: What are the main components of a filling production line?
A: The main components of a filling production line include a filler, a capper, a labeler, and a conveyor system.
- Q: What types of products can be filled on a filling production line?
A: Filling production lines can be used for a wide range of products such as liquids, powders, granules, and creams.
- Q: How does a filling production line ensure accuracy and consistency?
A: Filling production lines use advanced technology and precision controls to accurately fill and measure products, ensuring consistent results every time.
- Q: What are the advantages of using a filling production line?
A: Using a filling production line can greatly increase production efficiency, reduce labor costs, and improve product quality and consistency.
- Q: Can a filling production line be customized for specific products?
A: Yes, filling production lines can be tailored to meet the specific needs and requirements of different products, allowing for greater flexibility and versatility.
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