I. Product Overview
Niwei's automatic boxed chickpea filling production line is specially designed for chickpeas, grains, ready-to-eat foods, etc. It integrates boxing, filling, testing, and packaging, and achieves 40 boxes/minute high-speed and stable production.
The whole line integrates intelligent control and modular design to help companies improve efficiency, reduce costs, and seize the market opportunity of healthy snacks!
2. Core parameters
Production capacity: 40 boxes/minute (support customized speed increase to 60 boxes/minute)
Applicable box type: 100-500ml square/round environmentally friendly lunch box
Power configuration: 380V/50Hz (energy consumption <15kW)
3. Equipment process (automatic closed-loop production)
Automatic box sorting machine: high-speed suction cup box sorting, seamless connection to the assembly line, box breakage rate <0.1%
Measuring cup filling machine: servo precise measurement, adapt to a variety of material ratios, one-click formula switching
Feeding elevator: anti-blocking spiral feeding, combined with visual inspection to remove impurities
Manual auxiliary station: flexible setting of sampling/feeding points, human-machine collaboration and efficient operation
Metal detector: high-sensitivity gold detection
Dynamic checkweigher: real-time weighing feedback, automatic removal of out-of-range products
Servo box push system: servo box push, convenient for docking with subsequent modified atmosphere packaging machine.
Modified atmosphere packaging machine: adjust the gas environment in the package to achieve the purpose of extending freshness and shelf life.
4. Core advantages of the equipment
1. High efficiency and energy saving, doubled production capacity
Adopting servo motor drive, energy consumption is reduced by 30%, and the daily production capacity of a single line can reach 57,000 boxes (24-hour operation);
The modular design supports rapid changeover, and the production change time is less than 15 minutes, meeting the flexible production needs of multiple SKUs.
2. Accurate filling, consistent quality
The measuring cup filling system is equipped with gravity compensation technology to solve the problem of particle flowability differences;
Double quality inspection (metal detection + dynamic weighing), the interception rate of defective products is 99.9%.
3. Intelligent Internet of Things, cost reduction and efficiency improvement
PLC central control system, real-time monitoring of equipment status, fault self-diagnosis rate of 90%;
Optional Internet of Things module, remote viewing of production data, and optimization of production scheduling.
4. Safe and environmentally friendly, worry-free production
The whole machine is made of food-grade 304 stainless steel and meets FDA/CE export standards;
V. Reasons to choose us
15 years of deep cultivation in the industry: equipment covers more than 90 countries around the world;
Full-cycle service: provide plant layout design + operation training + lifelong maintenance;
Modern factory: modern factory 20,000㎡+
Quality system & related qualifications: CE, ISO9001, multiple patent certificates, high-tech enterprises, special and new
Shanghai LWT Intelligent Technology Co., Ltd is specialized in researching and manufacturing various whole set of packing production systems, such as Canned food production line, carton packing and palletizer system, automatic filling system, vacuum packing system, different kinds of conveyor system, labeling system and so on, our specialized engineer team will offer whole plant planning.
Leadworld is a industrial and trade integrated enterprise with design, production, customization and installation capabilities, with import and export rights.
We are an outstanding enterprise recognized by China canning association and vice President of canning association.
Our company devote to digesting and absorbing advanced science of processing and automatic equipment.
Welcome to visit us at any time, our equipment is ready to go, waiting at any time.
Pre-sales:
According to client-specific machinery or automatic product line requirement, supply reasonable machine sketch map, quotation, and similar
video for client ref first.
During Sales:
1) Depends on the client's need to custom base on the standard machine.
2) Repeat 20 ongoing hours testing equipment
operation stability.
3) Execute GMP certification for the equipment and materials used in the production process requirement and specification strictly.
After-Sale:
1. During the epidemic, we support senior engineers to provide one-by-one video guidance; And other times, we will assign professional engineers to customer companies for installation or maintenance services according to customer needs;
2. Supply systematic operation training for client workers.
3. Guarantees all equipment (except human factors) within one year, lifetime maintenance services.
4. After the client use the machine for several years, we can provide a detailed refurbishment program, the original equipment and replacement of hardware and software upgrades, extend machine service life for more than 3-4 years.
5. If quality problems arise, the supplier provides technical support and timely supply wearing parts.
FAQ
Q1: What is your company’s main products?
Canning production line, filling production line, prepared vegetable production line and packaging production line, various stand-alone equipment (bottle washing machine, filling machine, labeling machine, cartoning machine, palletizer, conveyor line, etc.)
Q2: What is delivery date of your products?
Delivery date is 30 working days usually most of the machines.
Q3: What is payment term?
Deposit 30% in advance and 70% before shipment the machine.
Q4:Are you manufacturer or trading company?
We are manufacture verified by ALIBABA and we have our own design team.
Q5:Where are you located? Is it convenient to visit you?
We are located in Shanghai. Traffic is very convenient.
Q6:How can you guarantee quality?
1.We have completed working system and procedures and we follow them very strictly.
2.Our different worker is responsible for different working process, their work is confirmed,and will always operate this process, so very experienced.
3.The electrical pneumatic components are from the world famous companies,such as Germany's Siemens, Japanese Panasonic etc.
4.We will do strict test running after the machine is finished.
5.Our machines are certified by CE.
Q7:Can you design the machine according to our requirements?
Yes. We not only can customize the machine according to your technical drawing, but also can he new machine according to your requirements.
Q8:Can you offer overseas technical support?
Yes. We can send engineer to your company to set the machine and train your worker if needed.
More Questions, Please Leave Us A Message!
